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Diesel Truck Mechanic Illustrated: Every Truck System and the Medium/Heavy Truck Tests, in Drawings Every Diagnosis in the Same Order

Compression and smoke color, fuel pressure, turbo and EGR, DPF regen, SCR and DEF, voltage drop, air brake adjustment. Every topic gets its own page: the drawing first, then what you need to remember. 62 illustrated pages.

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Every topic, its own pageEvery system drawn as a flow, with the explanation right beside it
62 illustrated pages8 parts, from the diagnosis order to test day
Up-to-date sourcesMedium/heavy truck test task lists, FMCSA 49 CFR 393 and CVSA out-of-service criteria
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Look Inside the Book

Every page has one big drawing and a box with the numbers, units and test steps you need to know:

T2: 55 questions / 90 min · T4: 50 / 75 min · T6: 50 / 90 min
T2: 55 questions / 90 min · T4: 50 / 75 min · T6: 50 / 90 min
Four strokes, one cylinder: 16:1–18:1 and about 1,000 °F to light the fuel
Four strokes, one cylinder: 16:1–18:1 and about 1,000 °F to light the fuel
Tank to pump: restriction in inHg before the transfer pump, supply pressure in psi after the secondary filter.
Tank to pump: restriction in inHg before the transfer pump, supply pressure in psi after the secondary filter.
Filter → indicator → turbo → CAC → manifold → cylinder, restriction in inH2O vs. OEM max
Filter → indicator → turbo → CAC → manifold → cylinder, restriction in inH2O vs. OEM max
DOC → DPF → DEF doser → SCR → ASC, with NOx in, NOx out, EGT and ΔP in place
DOC → DPF → DEF doser → SCR → ASC, with NOx in, NOx out, EGT and ΔP in place
V = I × R: 0.1 ohm of corrosion at 10 A costs the load 1 volt
V = I × R: 0.1 ohm of corrosion at 10 A costs the load 1 volt
Required on air-braked trucks since Oct. 20, 1994: over-stroke means find the fault
Required on air-braked trucks since Oct. 20, 1994: over-stroke means find the fault
60 psi, 100 psi, 125 psi, 9.6 V, 60 ohms, 32.5%: every number, marked law or typical
60 psi, 100 psi, 125 psi, 9.6 V, 60 ohms, 32.5%: every number, marked law or typical

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These are real pages from the book. The table of contents is the full one: 8 parts and 58 topics.

The Problem Isn't You. It's How It Was Explained to You.

A truck comes in that falls on its face on the grade and idles just fine. You suspect the fuel supply, and you need to prove it before you order parts.

You open the study guide. Restriction, supply pressure, filters, transfer pump: all of it in paragraphs, with the gauge readings buried mid-sentence. You read it at night, and by the next shift it's gone.

Tank to pump: restriction in inHg before the transfer pump, supply pressure in psi after the secondary filter.

In this book the low-pressure side is one drawing: tank, filters, transfer pump. A vacuum gauge in inHg before the transfer pump, a pressure gauge in psi after the secondary filter, each one drawn right where you tee it in.

The rest of the truck works the same way: air in the fuel, low rail pressure, a regen that won't finish, a bad ground, pushrod stroke. Each one has its own page.

You follow the line with your finger, put the gauge where the drawing shows it, and read the number without going back to the manual.

COMPARE FOR YOURSELF

The Same Topic, Two Ways to Study It

THIS
  • The manual: line after line after line
  • Four strokes explained only in words
  • You walk into the test with doubts
In the selective catalytic reduction system, diesel exhaust fluid, a 32.5% urea solution, is injected into the exhaust stream downstream of the diesel particulate filter. The fluid decomposes into ammonia, which reacts with nitrogen oxides across the SCR catalyst to form nitrogen and water vapor. NOx sensors upstream and downstream of the catalyst allow the engine control module to calculate conversion efficiency, and when efficiency remains below the expected value, the module logs a fault and may progressively apply an engine derate, while an ammonia slip catalyst downstream oxidizes any remaining ammonia.
FOR THIS
  • Compression ignition in one drawing
  • The ratios and temperatures in a box
  • You see it, and you get it
Four strokes, one cylinder: 16:1–18:1 and about 1,000 °F to light the fuel
CONTENTS

Take a Look at the 8 Parts and 58 Topics

The diagnosis order, the engine, fuel systems, air intake with turbo and EGR, aftertreatment, electrical, air brakes and test-day review: 62 pages, all illustrated.

IThe Diagnosis Order · pp. 5-9
  1. How to Read This Book
  2. Five Steps, Always in the Same Order
  3. Reading a J1939 Code: SPN and FMI
  4. Active, Inactive and Root-Cause Codes
  5. Live Data: Commanded vs. Actual
IIThe Diesel Engine You Test · pp. 10-16
  1. Compression Ignition in One Drawing
  2. Smoke Color Decoder
  3. Valve and Injector Lash
  4. Blow-By and Crankcase Pressure
  5. Cylinder Cutout and Contribution Tests
  6. Cooling System: Flow, Pressure, Chemistry
  7. Lubrication: Oil Pressure and Oil Analysis
IIIFuel Systems · pp. 17-23
  1. Low-Pressure Side: Tank to Pump
  2. Air in the Fuel
  3. High-Pressure Common Rail
  4. Low Rail Pressure: The Test Order
  5. Injector Return Flow Test
  6. Other Injection Systems You'll See
  7. Fuel Quality and Contamination
IVAir Intake, Turbo and EGR · pp. 24-30
  1. The Air Path, Filter to Cylinder
  2. Charge Air Cooler Leak Test
  3. Turbocharger: Fixed, Wastegate and VGT
  4. Low Boost: The Test Order
  5. EGR: Valve, Cooler and Flow
  6. EGR Cooler Leak
  7. Engine Brake (Compression Release)
VAftertreatment: DOC, DPF, SCR and DEF · pp. 31-38
  1. The Exhaust Path, Turbo to Tailpipe
  2. DOC: The Heater for the DPF
  3. DPF: Soot vs. Ash
  4. Passive, Active and Parked Regen
  5. Why a Regen Won't Finish
  6. DEF: What It Is and How It Fails
  7. SCR: Turning NOx into Nitrogen and Water
  8. High NOx and Derates
VIElectrical and Electronics · pp. 39-47
  1. Ohm's Law on a Truck Circuit
  2. Using the Multimeter Right
  3. Voltage Drop: Find the Bad Connection
  4. Batteries in Parallel
  5. Battery Load Test
  6. Starting Circuit: Battery to Ground
  7. Charging Circuit
  8. Reading a Truck Wiring Diagram
  9. J1939 Data Link: The 60-Ohm Check
VIIAir Brakes · pp. 48-57
  1. The Air Path, Compressor to Chamber
  2. Governor Cut-Out and Cut-In
  3. Air Dryer and Moisture
  4. Build-Up and Leak-Down Checks
  5. Low-Air Warning and Spring Brake Application
  6. Spring Brake Chamber: Service and Park Side
  7. Pushrod Stroke: How to Measure
  8. Brake Adjustment Limits by Chamber
  9. Automatic Slack Adjusters
  10. Valves and ABS
VIIIReview and Test Day · pp. 58-62
  1. Every Number on One Page
  2. The Test Order for Each System
  3. Mix-Ups to Clear Before the Test
  4. How ASE Questions Are Built
  5. Shop Safety Cards

One Page, One Topic, All Clear

Think of it this way:

A tractor rolls in derated with the DEF light on, and the service writer wants to know what's wrong and how long before the driver hangs up.

You open the page on the exhaust path and see it drawn from turbo to tailpipe: DOC, DPF, DEF doser, SCR and ammonia slip catalyst, with NOx in, NOx out, EGT and ΔP right where they sit.

DOC → DPF → DEF doser → SCR → ASC, with NOx in, NOx out, EGT and ΔP in place

Same with compression ignition, the air path from filter to cylinder, Ohm's law on a truck circuit and the air brake path from compressor to chamber: each one on its own page.

Diesel Truck Mechanic Illustrated is 8 parts and 58 topics, all drawn, and it ends with every number on one page, the test order for each system and shop safety cards.

What you see drawn, you don't have to memorize.

What's Inside Diesel Truck Mechanic Illustrated:

Ipp. 5-9

The Diagnosis Order

The five diagnosis steps, J1939 codes with SPN and FMI, active vs. inactive codes, commanded vs. actual live data.

IIpp. 10-16

The Diesel Engine You Test

Compression ignition, smoke color, valve and injector lash, blow-by, cylinder cutout, cooling and lubrication.

IIIpp. 17-23

Fuel Systems

Tank to pump, air in the fuel, high-pressure common rail, low rail pressure, return flow test, fuel contamination.

IVpp. 24-30

Air Intake, Turbo and EGR

The air path, charge air cooler leaks, fixed, wastegate and VGT turbos, low boost, EGR and the engine brake.

Vpp. 31-38

Aftertreatment: DOC, DPF, SCR and DEF

The exhaust path, DOC, DPF soot vs. ash, passive, active and parked regen, DEF, SCR, high NOx and derates.

VIpp. 39-47

Electrical and Electronics

Ohm's law, the multimeter, voltage drop, batteries, starting and charging circuits, wiring diagrams, the 60-ohm data link check.

VIIpp. 48-57

Air Brakes

Compressor to chamber, governor, air dryer, build-up and leak-down, spring brakes, pushrod stroke, adjustment limits, slack adjusters, valves and ABS.

VIIIpp. 58-62

Review and Test Day

Every number on one page, the test order for each system, mix-ups to clear, how the questions are built, shop safety cards.

At the end of the book: Every number on one page, the test order for each system, mix-ups to clear and shop safety cards.

Plus: 2 Free Books

Diesel Tech Practice Questions: Exam-Style Q&A

BONUS 1: «Diesel Tech Practice Questions: Exam-Style Q&A»

Value on its own: US$ 17.90

Exam-style questions on engines, electrical and brakes, each with the answer and the page that explains it, so you can find what you still mix up before test day.

The 15 Most Common Diagnosis Mistakes, Before & After

BONUS 2: «The 15 Most Common Diagnosis Mistakes, Before & After»

Value on its own: US$ 14.90

The mistakes techs make most often, each one drawn wrong vs. right, so you can review the whole shop floor in one sitting.

Diesel Truck Mechanic Illustrated with 2 Free Books

  • Diesel Truck Mechanic Illustrated: 62 illustrated pagesUS$ 63
  • BONUS 1: Diesel Tech Practice Questions: Exam-Style Q&AUS$ 17.90
  • BONUS 2: The 15 Most Common Diagnosis Mistakes, Before & AfterUS$ 14.90
  • High-resolution PDF to printIncluded
Total value US$ 95.80
YOUR PRICE:
US$ 27
You save US$ 68.80
YES, I WANT DIESEL TRUCK MECHANIC ILLUSTRATED FOR US$ 27

📄 This is a digital PDF book sent to your email: nothing is printed or shipped.

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PDF by email: We email you Diesel Truck Mechanic Illustrated as a PDF, together with the two free books. It's a single payment: no installments, no extra charges.

Who This Book Is For

You're studying for the truck tests

You're studying for the truck tests

You've fixed trucks for years and now you need the paper. Each system is one drawing you follow with your finger, so you skip the 40 pages on what a piston is.

Your test date is close

Your test date is close

You review by part, then check every number on one page and the test order for each system. The practice questions show you what you still mix up.

You're already on the floor

You're already on the floor

Print the page and keep it at the bench: the air path, the exhaust path, the voltage drop test. Same five-step order on every truck.

Everything You Get Today

US$ 95.80US$ 27
YES, I WANT DIESEL TRUCK MECHANIC ILLUSTRATED FOR US$ 27

📄 This is a digital PDF book sent to your email: nothing is printed or shipped.

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30-Day Guarantee

Try Diesel Truck Mechanic Illustrated for 30 days, bonus books included.

We refund everything if the file won't open, if the book isn't what you see here, if you were charged twice or if the email doesn't arrive. Just email us.

You pay once. No subscriptions.

Frequently Asked Questions

Is it for me if I've been fixing trucks for years and just need the certification?

Yes. It's built for US medium and heavy trucks: J1939 codes, FMCSA and CVSA brake rules, psi, inHg and °F. It doesn't spend pages on the basics: each topic goes straight to the drawing, the numbers and the test order.

Where does the content come from?

From the official task lists and study guides for the medium/heavy truck tests, FMCSA rules in 49 CFR Part 393 and the CVSA out-of-service criteria. Aftertreatment covers the DOC, DPF, DEF and SCR systems used on today's trucks. Each brake limit and spec value shows its source, so you can check it against the current edition and your OEM data.

Is it official material?

No. It's an independent study book. It is not published or endorsed by ASE, FMCSA, CVSA or any manufacturer, and it doesn't give you a certificate: you still register for and take the test yourself.

Does it replace a course or hands-on training?

No. It's a study and review book. It doesn't replace training, OEM service information or your shop's procedures.

Are the practice questions the ones on the test?

No. They're written for this book, in exam style, and each one points to the page that explains it. They are not official test questions.

When and how do I get it?

PDF by email, sent to the address you enter at checkout.

Which tests is it for?

It's built for US technicians preparing for the medium/heavy truck certification tests: diesel engines, electrical and electronic systems, and air brakes, with aftertreatment included. Units are US (psi, °F, inHg, inH2O) and the brake rules come from FMCSA 49 CFR 393.

Can I have it on paper?

It's a PDF, not a printed book. It prints fine on letter-size paper, so you can print the pages you need and keep them at the bench.

How does the refund work?

You have 30 days. We refund everything if the file won't open, if the book isn't what you see on this page, if you were charged twice or if the email doesn't arrive: just email us.

Before You Close This Page

No more rereading the guide and keeping nothing.

The air brake path, compressor to S-cam: you see it drawn once, and it sticks.

You walk into the test knowing where everything is.

Drawings make studying faster.

The book is right below.

One-time payment: US$ 27 · Guarantee: 30 days · PDF by email

YES, I WANT DIESEL TRUCK MECHANIC ILLUSTRATED FOR US$ 27

📄 This is a digital PDF book sent to your email: nothing is printed or shipped.